We are going to review three bending scenarios with three different bending angles.
Sheet metal development length calculation online.
Cells on the right will output the desired values.
To help with that we ve got our handy weight calculator here.
For example if the unfold length before bending is 90 mm and if the length of a outside dimension after bending is 31 08 mm and b is 61 08 mm the bend allowance is 31 08 61 08 90 2 16 mm.
But the most accurate way to find out k factor is reverse engineering of a small but same sheet metal sample piece.
The website for online development of sheetmetal parts and generation of dxf files of these sheetmetal parts possible without using cad software and within a very short space of time.
For example if the value of k factor for given material thickness and bending machines is known.
Sheet metal flat length can be calculated using cad softwares.
Transition patterns available flat pattern segments lobsterback bend elbow ellipsoidal dome head tee offset tee square and rectangle to round frustum cone.
As a result overall sheet length increases.
Ultimate tensile strength psi.
With this free online tool we quickly get the sheet metal bend deduction and therefore the sheet metal blank initial flat length from the finished part measurements.
Sheet metal development calculator is a really simple tool for calculation of development of a sheet metal part.
To find α calculate the difference between the unfold length before machining and the outside dimension after machining a b.
Whereas the outer surface is stretched.
60 90 and 120 and we will calculate k factor bend allowance and bend deduction for them.
Fill out the information below and it will tell you how heavy that piece of material is.
Metal gets heavy and whether you want to see how much shipping is likely to be or if your vehicle or back can handle it it s good to know what your order weighs.
So if you got k factor value now you can easily calculate bending allowance.
You can use this sheet metal flat pattern calculator to calculate this increase in length.
Punch edge radius in.
Procedure is as below.
Die edge radius in.
When sheet metal is bend the inside bending surface is compressed.
There are standard charts available with sheet metal design handbook for calculating k factor ideally it should be 0 5.
Consider a sheet with a 20 mm thickness and a length of 300 mm as shown in figure 1.
You only have to insert interior angle flange lengths k factor inside radius and material thickness.